Worldwide Delivery
We offer a quick worldwide delivery to meet your custom manufacturing goal.
Superior Materials
We have 40+ quality materials, including plastics, metals, ceramics & more.
Instant Quoting
Get instant quotes for your project. Experience 24×7 availability services with us.
Industry Experience
We have a team of experienced & skilled engineers that understand your every requirement.
Guaranteed Quality
We ensure state-of-the-art online 3d printing service to deliver you the best results.
Advanced Solution
Our workshops are equipped with top-notch 3d printer & robust technologies.
How Does KARV Automation Help the Automobile Industry?
On-demand Services: KARV Automation is a cutting-edge business that provides on-demand 3D design and additive manufacturing solutions. We offer strong industry-specific and customer-focused services to support you in driving this current industry 4.0 revolution.
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One-stop Solution: At KARV Automation, our primary goal is to assist our clients in overcoming the complicated design and manufacturing issues they encounter on a daily basis. We have you covered for everything from design to production, validation, and marketing.
Worldwide Delivery: At KARV Automation, we provide both on-shore and off-shore on-demand manufacturing services, and our in-house workshops across the world are outfitted with the most up-to-date machinery. Start strong, quick prototyping today and accelerate your manufacturing with KARV Automation.
Guaranteed Quality: KARV Automation is committed to providing you with all of the high-quality 3D printing and other digital manufacturing services you desire. A dedicated team of quality control experts has worked diligently to ensure that every product KARV Automation delivers is of the highest caliber.
Extensive Material Support: In order to satisfy all of your demands and expectations, KARV Automation, a top provider of printing services, offers a broad selection of materials with industrial quality. With a choice of more than 40 materials, comprising ceramics, metals, and plastics, we cover all the basics. In addition to all of that, we can also set up special materials without requiring a minimum order quantity.
Instant Quote: With our manufacturing-on-demand system, requesting a quote is quite simple. Our quick quoting method allows you to calculate the lead time, get accurate rates, and get DFM feedback in just a few clicks.
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High-End Services Offered by KARV Automation for Automobile Industry
3D Printing
The automotive sector must meet expectations on all fronts, including the desire for newer, more efficient car parts, as there is a high demand to optimize manufacturing, supply chains, and logistics. 3D printing for the automotive industry is one tool that is assisting in accepting these demands and challenges. All facets of car production are increasingly exploring 3D printing. In addition to being heavily utilized for rapid prototyping, the technology is also used to create on-demand auto parts or components.3D printed automotive components have the potential to revolutionize the automotive sector. Astonishing innovations have been made possible by these features, such as the ability to prototype swiftly, the widespread manufacture of final automotive components, and the 3D fabrication of almost all cars.
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A wide range of 3D printing methods and technologies are included under the umbrella term “3D printing.” Some of the widely employed 3D printing technologies in KARV Automation are,
- Fused Deposition Modeling (FDM)
- Selective laser sintering(SLS)
- Stereolithography (SLA)
- Multi Jet Fusion (MJF)
- PolyJet printing
- Multi-Jet Modeling (MJM)
- Direct Metal Laser Sintering(DMLS)
- Polylactic acid (PLA)
- Acrylonitrile Butadiene Styrene (ABS)
- Aluminum
- Stainless Steel
- Titanium
- Brass
- Nickel Alloy
Applications
- Brake ducts
- Switch holders
- Gear lever
- Pedals
- Brake rotors
- Radar antennae
- Custom seats
- Automotive brackets
- Spare parts for classic cars
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As part of the production planning process, some measures assist in accelerating and optimizing the machine’s runtime. Three, five, and seven-axis CNC machines are available in our internal workshop. With dimensional accuracy of up to +/- 0.01 mm, our CNC manufacturing services can provide you with products with a maximum build size of 12000x800x800mm.
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KARV Automation provides reliable CNC machining using more than 50 different types of materials. Some of the materials are,
- ABS
- ABS-M30i
- Aluminum
- Stainless Steel
- Brass
- Titanium
- Copper
- Anodizing
- Painting
- Etching
- Polishing
- Sanding
- Chrome Plating
Applications
Automotive CNC machining helps with the production of several CNC automobile parts in addition to its various prototype uses.- Custom auto parts
- Engines Assemblages
- Intake Manifold
- Interior Panels
- Starter Motors
- Cylinder Heads
- Drive Axles
- Gearboxes
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- Polypropylene (PP)
- Polycarbonate (PC)
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- Acrylonitrile Butadiene Styrene (ABS)
- Polyethylene (PE)
- Polyurethane
- Glass-Filled Nylon
- Thermoplastic Polyurethane
- Polyamide
- Chrome Plating
- Pad Printing for color logo & texts
- Painting
- Sanding
- Polishing
- Etching
Applications of Vacuum Casting
- Function testing & prototyping
- AC vents
- Dashboard assemblies
- Mirror shells
- Steering wheels
- Control board panels
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During the plastic injection molding process for automobiles, molten plastic is pressed into a mold. The finished product is removed from the mold once the plastic has had time to cool. In the automobile sector, plastic injection molding has practically unlimited applications.
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Some of the most popular used for injection molding process at KARV Automation are,
- Acrylonitrile butadiene styrene (ABS)
- Polyamide (PA)
- Nylon
- Polypropylene (PP)
- Polyurethane (PU)
- Polyvinyl chloride (PVC)
- Reinforced composites
- Poly methyl methacrylate (PMMA)
Applications of Injection Molding
- Components under-the-hood
- Mudguards
- Wheel arches
- Grilles
- Sensor holders
- Floor rails
- Trunk trims front
- Rear coverings
- Bumpers
- Exterior car door trim
- Door panels
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In the automobile engineering sector, using laser production cutting has been a game-changing approach to attain amazing efficiency and high precision. A significant advancement of the automotive part manufacturing industry frequently employs laser cutting processes to create thousands of pieces with high levels of precision.
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At KARV Automation, some of the materials that can be laser cut are
- Stainless Steel
- Aluminum
- Titanium
- Brass
- Copper
- Plastic
Applications of Laser Cutting
- Roofs
- Floor Pans
- Floor Rails and Roof Rails
- Frame Rails and Cross members
- Hoods
- Fins and Fenders
- Body Sides
- Hot Stamped Components
- Heat Shields
- Seating Frames, Brackets, and Components
- Doors and Lift Gates
- Air Bag Components
- Reinforcements
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Some of the materials used for fabrication process at KARV Automation are,
- Sheet Metal
- Plastic
- Steel
- Aluminum
- Brass
Applications of Fabrication
- Frame and suspension-system components
- Dashboard
- Seats
- External Frames
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In addition to this frequent use of aluminum in daily life, aluminum extrusion machines are also used to make cars out of aluminum. The range of uses for aluminum extruded profiles in automobiles has significantly increased as a result of advancements in aluminum processing technology.
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There are two types of extrusion process which employ different types of plastic and metal materials.
Plastic Extrusion
- High impact polystyrene (HIPS)
- PVC
- Polyethylene
- Polypropylene
- ABS
Metal Extrusion
- Copper
- Aluminum
- Steel
- Magnesium
Applications of Extrusion
- Bumper anti-collision beam
- Energy absorption box
- Door anti-collision beam
- Instrument panel bracket
- Front girdle
- Frame girder
- Radiator and its bracket
- Oil pipe
- Sliding rail components
- Heat exchanger rubber pipe joints
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Our engineers can create intricate geometries to push the limits of innovation since we are an innovative firm. KARV Automation is a complete reverse engineering and CAD modeling innovation hub that provides high-accuracy product creation.
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Some of the benefits of 3D designing services are
- CAD design process saves a lot of time
- Increased efficiency
- CAD provides greater accuracy and fewer errors
- Quicker project completion Time
- Better oversight and control
- Conceptual Design
- Jigs and Fixture Design
- Product Design Development
- Machine, Tools Design
- Cooling Systems Design
- Components/Parts Design & Development
- Pumps, Compressors & Turbines Design
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3D Scanning
Automobile companies frequently use 3D scanning services to perform procedures such as
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- Reverse Engineering
- Component Restoration
- Vehicle Customization
- Quality Control
- Inspection
- New Product Development
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Augmented reality is creating the groundwork for Industry 4.0 in a variety of sectors. This state-of-the-art technology makes it possible to visualize the future of innovation in real time. KARV Automation supports businesses in the direction of Industry 4.0, from AR app creation to customized Web AR solutions.
Applications of AR in automotive industry
- Hands-on Training
- Simplified Logistics
- Product Development and Maintenance
- Presentation Guides and Car Manuals
- Improved Maintenance
- AR for Design Validation
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KARV Automation provides contract manufacturing services both domestically and abroad. KARV Automation also has workshops in China, India, Australia, and Europe from which it can offer offshore services. KARV Automation services enable firms to conserve resources and lower manufacturing costs. KARV Automation can help you bring your product to market quickly and economically with our on-demand contract manufacturing in the USA and adjacent areas, including Texas, Los Angeles, New York, Chicago, Seattle, Detroit, North Carolina, and others.
To help you expand your business more quickly, KARV Automation guarantees the best possible work standards across the board.
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Type Of Automobile Parts We Manufacture at KARV Automation
KARV Automation helps automotive industry manufacturers by supporting the automobile production of intricate prototypes, reducing tooling cycles, generating high-tech replacement parts, and streamlining vehicle testing. KARV Automation also helps automakers change and customize a number of auto parts and accessories, such as the engine, auto parts, lights, and exterior and interior components.
Light Covers: Automobile prototypes occasionally require transparent elements that are visibly printed. These could be anything from a clear manifold plate for fluid flow studies to a car’s headlight lens. Reflex Reflectors are plastic components that are vacuum cast or injection molded and then put together to make headlights. High-end 3D engineering services are capable of manufacturing such delicate automotive components with the utmost accuracy.
Engine blocks: One use for 3D printing that stands out is the additive production of engine components. Engineers are no longer bound by the limitations of traditional manufacturing thanks to layer-based production. Vacuum casting techniques also make it possible for the auto industry to mass-produce components like engines. An engine and all of its components can be optimized using 3D engineering services to reduce consumption, increase performance and efficiency, save resources, and reduce the weight of the vehicle.
Internal and External Components: When creating auto parts, certain preferences or requirements of customers may be taken into account. Car parts manufacturers may readily build internal and external components that are designed for ergonomics, such as steering wheels, knobs, switches, buttons, and even the seat, using all practical 3D engineering techniques, such as CNC machining, fabrication, vacuum casting, and laser cutting.
Car Accessories; A variety of metals are used in 3D engineering techniques like vacuum casting, injection molding, and CNC machining to make auto parts like dashboards, accessories, and control elements. Another additive processing technique that can be performed on them is high-speed sintering.
