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Industry Experience

We have a team of experienced & skilled engineers that understand your every requirement.

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Guaranteed Quality

We ensure state-of-the-art quality services in every product to deliver you the best result.

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Advanced Solution

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Fabrication Services

KARV Automation is a professional and a leading manufacturer offering cost-effective and high-customized fabrication services. Our experienced team of engineers brings on-demand solutions for your all manufacturing requirements. We are catering to the custom fabrication demands of our commercial and industrial clients. From low-volume prototype manufacturing to bulk industrial fabrication, we have got you covered. We offer our on-shore and off-shore services worldwide with shorter lead times.

We leverage advanced fabrication methods to assure the highest product quality. KARV Automation covers 40+ industrial-grade materials to meet your every fabrication requirement with excellence.

Our Robust Capabilities

Be it plastic fabrication or steel fabrication process; we strive to achieve the highest quality with our robust capabilities that include:

Dimensional Accuracy

At KARV Automation, you can expect higher dimensional accuracy always to receive the best fabrication results regardless of the material.

Available Materials

Our engineers can work efficiently with a wide range of materials including, plastic, mild steel, stainless steel, structural steel, aluminium fabrication, and many more.

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Variety of Finishes

We offer a comprehensive range of fabrication finishes for multiple metals. Some of the most employed finishes at KARV Automation are anodizing tar finish, galvanizing, sandblasting, powder coating, and many more.

Standard Delivery Time

We assure you of a faster standard delivery time for your project. Our team strives to deliver end products in a shorter turnaround.

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What is Metal Fabrication?

Metal fabrication encompasses the art of transforming raw metal materials through various techniques, ultimately resulting in the desired shape and form, cutting, and assembling metal materials to create a wide range of products. It involves various techniques such as welding, bending, punching, and machining to transform raw metal sheets, tubes, or rods into finished components or structures. Metal fabrication serves diverse industries, including construction, automotive, aerospace, and manufacturing.  Skilled fabricators utilize specialized tools and machinery to precisely cut and shape metal, ensuring the desired dimensions and specifications. The fabrication process often involves multiple steps, such as design, material selection, fabrication, finishing, and quality control, to deliver high-quality, durable, and functional metal products are meticulously crafted to not only meet but exceed the precise specifications and unique needs of discerning customers

Reasons to Use Fabrication

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  • Versatility: Metal fabrication offers a wide range of options and possibilities due to the inherent properties of metals, such as strength, durability, and malleability.
  • Customization: Metal fabrication allows for highly customized designs and products to meet specific requirements, whether it's a complex structural component or a decorative item.
  • Strength and Durability: Metals are known for their strength and durability, making metal fabrication ideal for sturdy and long-lasting applications.
  • Cost-effectiveness: Metal fabrication can be cost-effective in the long run due to the durability of metal components, reducing the need for frequent replacements or repairs.
  • Wide Material Selection: Metal fabrication can be performed using various types of metals, including steel, aluminum, copper, brass, and more, allowing for flexibility in material selection based on specific needs.
  • Heat Resistance: Metals have high melting points and excellent heat resistance, making metal fabrication suitable for high temperatures or thermal stress applications.
  • Structural Integrity: Metal fabrication techniques ensure strong welds, joints, and connections, resulting in products with excellent structural integrity and reliability.
  • Precision and Accuracy: Metal fabrication processes, such as CNC machining and laser cutting, enable high precision and accuracy, ensuring that the final product meets tight tolerances.
  • Corrosion Resistance: Many metals used in fabrication, such as stainless steel or aluminum, possess natural corrosion resistance properties, making them suitable for applications in harsh environments.
  • Aesthetic Appeal: Metal fabrication offers a wide range of finishes, textures, and coatings, allowing for the creation of visually appealing products that can enhance the overall aesthetic of a space or project.

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Types of Fabrication Techniques

Several types of fabrication techniques are present that are used for specific purposes. Some of the standard techniques at KARV Automation that we use for plastic, metal, and custom metal fabrication are:

Cutting

Cutting is among the most common fabrication techniques, and there are several ways to perform it. Some of the widely-employed methods are plasma torches, saw, laser, water jets, and more.

Machining

This process is used to remove parts from a metal block, and engineers use lathe machines to perform machining.

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Welding

The welding process involves combining two separate metal parts together. The parts can be sheers, bars, sheets, and more. This process is widely used in multiple manufacturing industries.

Punching

In the punching process, holes are created in a metal block. It involves placing the metal under the die and it’s submitted to a punch-through using a drill.

Stamping

Stamping is used to raise a particular part of the metal sheet without penetrating it. This process is used to create letters, images, shapes, and more within the metal sheet or block.

Folding

Folding is among the widely-used sheet metal fabrication techniques in which the metal surface is manipulated to shapes at a specific angle. It is used to fold the metal surface at a 90-degree angle.

Shearing

Sheering is a proficient steel fabrication process used when engineers need long cuts on metal sheets. This fabrication process is used to trim the metal sheet edges with higher accuracy.

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What Is Sheet Metal Fabrication & How it works?

This fabrication process is used to turn flat metal sheets into custom structures and geometries using cutting, punching, folding, and assembling. Sheet metal fabrication working involves cutting and burning the metal into the required shape.

Advantages & Applications of Sheet Metal Fabrication

Advantages

  • High strength relationship
  • Low weight and thinness
  • Improved manufacturing quality
  • Higher durability and malleability
  • Easy to operate process

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Applications

  • For manufacturing filing cabinets
  • Cross-sections and I beams
  • Agriculture equipment
  • Car exhaust systems
  • For producing storage tanks, valves, pipes

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What is Plastic Fabrication & How it Works?

Plastic fabrication is used to design, produce and assemble plastic products using several manufacturing processes. It includes a wide variety of welding, blending, lamination, and many more methods to make the final product.

Advantages & Applications Of Plastic Fabrication

Advantages

  • Higher manufacturing efficiency
  • Cost-effective fabrication process
  • Easier to produce complex designs
  • Greater flexibility in personalization
  • Reduced material wastage

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Applications

  • Manufacturing food containers
  • In the medical and pharmaceutical industry
  • Producing doors and windows parts
  • In the construction industry
  • Affordable prototypes

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What is Steel Fabrication & How it Works?

In the steel fabrication process, engineers take different raw materials and turn them into desired shape and geometry. Steel fabrication working is also similar to many other methods in which the raw materials are first melted down and then mixed into steel to create the final product.

Advantages & Applications Of Steel Fabrication

Advantages

  • Higher-strength and endurance
  • Cost-effective than other methods
  • Steep fabrication offers greater adaptability
  • Suitable for high-pressure applications
  • Highly ductile and malleable to handle

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Applications

  • In the construction of steel beams
  • In the aerospace industry
  • Manufacturing of mining rails, beams, rods, and more
  • Turbine components production
  • Production of ship equipment

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What is Digital Fabrication & How it Works?

Digital fabrication is an enhanced version of the traditional method, which uses advanced computer software to design products with higher accuracy. In this process, engineers utilize tools like CAD to design complex products. In digital fabrication, multiple software packages are available to build digitally fabricated models.

Advantages & Applications Of Digital Fabrication

Advantages

  • Efficient in producing identical products without error
  • Better personalization
  • Higher accuracy in designing complex geometry
  • Must faster than traditional processes
  • Minimum human intervention

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Applications

  • In the manufacturing of complex automotive parts
  • In the construction industry
  • For producing personalized geometries
  • Low-cost rapid prototyping
  • Small-batch production

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Why Work with KARV Automation for Fabrication?

When it comes to fabrication, KARV Automation stands out as the ultimate partner for your needs.  Backed by a distinguished history of outstanding achievements, state-of-the-art technology, and a passionate team of professionals, we consistently deliver unrivaled outcomes that set new benchmarks of excellence. Our commitment to precision, efficiency, and innovation ensures that every project is completed to perfection. Experience the advantage of working with KARV Automation and elevate your fabrication process to new heights of success.

Cutting-edge Technology: KARV Automation utilizes the latest automation technology to streamline fabrication processes, ensuring higher precision, efficiency, and quality in every project.

Expert Team: Our team consists of skilled and experienced professionals who excel in the field of fabrication. With their extensive knowledge and expertise, they enhance every project, ensuring outstanding outcomes.

Customized Solutions: We recognize that every client possesses distinct needs and specifications. That's why we offer tailored fabrication solutions to meet specific needs, providing personalized attention and delivering results that exceed expectations.

Fast Turnaround Time: With our advanced automation systems and efficient processes, we can significantly reduce project turnaround time. This means that you can expect your fabrication projects to be completed promptly, without compromising on quality.

Cost-effective Approach: KARV Automation is committed to providing cost-effective solutions without compromising on quality. Our streamlined processes and automation technology help optimize resources, minimizing waste and reducing overall costs.

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Quality Assurance: Our top priority is to guarantee the utmost quality of every fabricated product by implementing rigorous quality control measures. Our commitment to quality guarantees that you receive reliable and durable solutions that stand the test of time.

Collaborative Partnership: We believe in fostering strong partnerships with our clients. Throughout the fabrication process, we foster a close working relationship with you, prioritizing effective communication, transparency, and a collaborative approach.

Scalability and Flexibility: Whether you have a small-scale project or a large-scale fabrication requirement, KARV Automation possesses the flexibility to adjust its scale as needed, whether that entails expansion or contraction. We adapt to your needs, providing flexible solutions to accommodate your changing requirements.

Industry Reputation: KARV Automation has earned a solid reputation in the fabrication industry for delivering exceptional results. The multitude of triumphant projects and contented clients in our portfolio serves as a resounding testament to our unwavering dedication to excellence.

Future-ready Solutions: As automation technology continues to evolve, we stay at the forefront of advancements. By working with KARV Automation, you gain access to cutting-edge solutions that future-proof your fabrication processes.

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