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On-Demand PolyJet 3D Printing

PolyJet printing is an advanced and prevalent additive manufacturing technology that builds cost-effective parts that are durable and stronger. KARV Automation offers businesses on-demand PolyJet printing to help them thrive on the best quality and customer satisfaction.

What Is PolyJet Printing?

PolyJet technology is a cost-effective process that offers top-notch geometrical accuracy. It allows engineers to modify the material properties that are impossible to do in conventional methods. This method can produce complex components, and it’s ideal for creating prototypes.

PolyJet printing uses a jetting method in which tiny photopolymer droplets are sprayed over the printing bed and cured. It’s a highly efficient industrial manufacturing method that speeds up the production lineup. Elastomeric parts built using PolyJet technology include housings, seals, and gaskets.

How Does the PolyJet Process Work?

The PolyJet printing process is quick and works by jetting the layers of curable liquid photopolymer onto the printing bed. The process can be divided into three fundamental steps:

Pre-Processing

Once the 3d model is prepared using CAD, the preparation software controls the disposition of the photopolymer for the curing process. The software also determines the positioning of support structures from the 3D CAD file.

Main Production

The PolyJet 3d printing process quickly cures the liquid photopolymer droplets, leveraging strong UV lights. Thin layers of photopolymer start building up on the printing bed to create the solid component. At the same time, the machine will also build the support structures if required in the design.

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Post-Processing

Once the object is made, the support structures are removed with the help of water. In PolyJet printing, there is no need for post-curing and the parts are all set for delivery.

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What Makes PolyJet 3D Printing Unique?

PolyJet 3D printing technology is unique from other additive manufacturing methods as it offers more flexibility, faster turnaround time, and cost-efficiency. Some key factors that make this process unique are:

  • The support structures are made up of polyethylene and are easy to dissolve using water.
  • This method offers accuracy up to 0.014 mm, which is hard to get in many other technologies.
  • Multi-colour printing is much more efficient with PolyJet technology.

Where is PolyJet 3D Printing Service Used?

PolyJet 3d printing is used in multiple industries for both rapid prototyping and mass manufacturing. Some key industries using this technology are:

  • Consumer products manufacturing
  • Creating accessories in the automotive industry
  • Manufacturing of complex machinery prototypes
  • Producing soft-touch components and demonstration models

PolyJet 3D Printing Materials

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  • Agilus30
  • VeroClear
  • Durus
  • Rigid Opaque
  • RGD720

If you need any unique materials, KARV Automation can arrange them without an MOQ.

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Advantages of PolyJet Printing

PolyJet 3d printing offers several advantages compared to other methods that let manufacturers speed up processes and produce high-quality products. Some key benefits of PolyJet printing are:

  • Offers higher accuracy
  • PolyJet can achieve excellent surface finishes
  • It’s easier to build complex geometries with multiple materials
  • Ideal for producing prototype models with intricate details

Want to know more about PolyJet printing? Contact KARV Automation, and we will walk you through the best solutions personalized for your business.

Get Started with On-Demand PolyJet 3D Printing with KARV Automation

KARV Automation offers full-fledged PolyJet additive manufacturing to meet your every prototyping and product requirement. With years of experience in digital manufacturing and the support of modern 3d printers, we help you make your manufacturing process more efficient and cost-optimized. From rapid prototyping to small-batch PolyJet manufacturing, we have you covered. Choose from a wide range of 45+ industry-grade materials and get your product ready with a shorter turnaround time. Our team members will be happier to understand your requirements and offer you the most efficient 3d printing solutions.

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    KARV Automation is offering end-to-end additive manufacturing solutions, and also IT support services for SMBs, Enterprises.

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