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Metal 3D Printed Turbine Part

3D Printing Service NYC

KARV Automation is a custom 3D printing company in NYC that specializes in producing 3D solid objects in accordance with Industry 4.0 standards and advancements. Our experienced professionals comprehend each unique requirement and deliver seamless online 3d print services that are optimal, efficient, and performance-driven. By leveraging our advanced printing solutions, we assist our clients in making a difference and impact in their sector.

Turn your idea into a solid reality with our world-class 3D printing service. Get a free 3D printing quote with a standard delivery time of one day or less. We will begin 3D Printing your idea after the quote has been approved.

What is 3D Printing Technology?

3D Printing is a broad phrase that encompasses a wide variety of 3D printing technologies and procedures. Some of the most commonly used 3D printing technologies are given below.

Fused Deposition Modeling (FDM)

Fused deposition modelling (FDM), often referred to as fused filament fabrication (FFF), is perhaps the most popular 3D printing method among consumers. FDM 3D printers operate by extruding thermoplastic filaments such as ABS (Acrylonitrile Butadiene Styrene) and PLA (Polylactic Acid) through a heated nozzle, melting the material, and layering it on a build platform. FDM 3D printers are ideal for simple proof-of-concept models as well as rapid and minimal-cost prototyping of simple parts.

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3D printing Materials Used in FDM

  • Acrylonitrile butadiene styrene (ABS)
  • ABS-M30i
  • ULTEM 1010
  • ULTEM 9085
  • NYLON 6
  • NYLON 12
  • NYLON 12 CF
  • Polylactic acid (PLA)
  • ASA
  • Polycarbonate (PC)
  • Polycarbonate-ISO (PC-ISO)

Applications

  • Props & cosplay items
  • Functional prototypes
  • Physical replicas of medical models
  • Prosthetics
  • Concept models
  • Pre-surgical models
  • Tools, jigs, and fixtures
  • Customized domestic products

Selective Laser Sintering (SLS)

This type of 3D printing technology sinter tiny particles of polymer powder into a rigid mass using a high-power laser. The unfused powder supports the part during Printing, which removes the need for specific support structures. SLS is great for complex geometries, including internal features, thin walls, and undercuts. SLS-printed items have outstanding mechanical properties, with strength comparable to injection-molded components.

3D Printing Materials Used in SLS

  • Nylon PA2200
  • Flexible PEBA 2301 Plastics
  • Glass Filled Nylon PA3200
  • Alumide
  • Nylon 12 Powder
  • Nylon 11 Powder
  • Nylon 12 GF
  • Nylon 11 CF Powder

Applications

  • Medical device prototyping
  • Prosthetics and orthotics like limb replacements and braces
  • Mockups of existing products
  • Custom automotive or motorcycle parts
  • Replacement parts
  • Aftermarket parts
  • End-use parts
  • Surgical models and tools
  • Spare parts

Stereolithography (SLA)

Stereolithography is the world’s first 3D printing technology, which remains one of the most popular 3D printing methods among experts. With a process called photopolymerization, SLA 3D printers use a laser to convert liquid resin into a rigid plastic. SLA resin 3D printers have become extremely popular due to their capacity to produce high-precision, isotropic, and waterproof prototypes with fine details and a smooth surface finish in a variety of advanced materials.

3D Printing Materials Used in SLA

  • ABS resin plastic
  • Accura 25
  • Transparent resin plastic
  • White Soft Resin(flexible)
  • Temperature resin plastic

Applications

  • Snap-fit assemblies
  • Exhibition or display models
  • Designer Models
  • Concept-based prototypes
  • Dental models
  • Rapid tooling, jigs & fixtures
  • Transparent coverings
  • Investment casting patterns
  • Molds and casting patterns

PolyJet Printing

Polyjet technology is a comprehensive 3D printing system that combines the advantages of both plastic as well as powder-based systems. It also offers the best combination of power, efficiency, reliability, quality, and flexibility in a single print. Polyjet is the way to go if you want to give your prototype that extra edge in terms of aesthetics, materials, and precision.

3D printing Materials Used in Polyjet Printing

  • Digital ABS plus
  • Vero White
  • Agilus 30
  • RGD 450
  • Basic Vero
  • Vero Clear
  • MED 610

Applications

  • Rapid prototyping
  • Replicas of human organs
  • Concept modeling
  • Prototyping for complex parts
  • Preclinical testing parts
  • Zero slip or soft surfaces
  • Prosthetic limbs
  • Flexible, rubber-like models

Multi-Jet Modeling (MJM)

Multi-Jet Modeling method entails layering photopolymers on top of one another and curing them using UV light. MJM prints liquid acrylic polymer layers onto a concrete surface with one or more nozzles using a printhead. Until a layer is completely printed, the printhead follows a specified route (made using a CAD model).

3D Printing Materials Used in MJM Technology

  • Transparent Acrylic
  • Frosted Details
  • UV Cured Acrylic Plastics
  • Castable Wax

Applications

  • High-detail and intricate components
  • Precise mold and casting templates
  • Design prototypes
  • Filigreed concept-based models
  • Models with thin walls
  • High-end model making
  • Models with a delicate design

Direct Metal Laser Sintering (DMLS)

Direct metal laser sintering is a 3D printing technique that involves melting and fusing layers of metallic powder together using a computer-controlled high-power laser beam. DMLS is best for low-volume products and when you don’t want to spend time and money on tooling. DMLS parts may be saved digitally and produced on-demand, lowering inventory costs and expanding design options.

3D Printing Materials Used in DMLS

  • Stainless Steel 316L
  • Titanium
  • NickelAlloy IN625
  • NickelAlloy IN718
  • MS1 Steel
  • Cobalt Chrome

Applications

  • Functional prototypes
  • Die and Mold Inserts
  • End-use parts
  • Custom Implants
  • Waveguides
  • Prototyping of production-grade materials

Multi Jet Fusion (MJF)

A 3D printing technique called Multi Jet Fusion (MJF) uses powdered thermoplastics to quickly build intricate objects that are accurate and finely detailed. MJF 3D printing services have swiftly emerged as the go-to additive manufacturing (AM) solution for industrial applications due to its ability to reliably and quickly provide components with superior tensile strength, precise feature resolution, and well-defined mechanical characteristics.

3D Printing Materials Used in MJF

  • HP Premium Nylon PA12
  • PA11
  • PA12GB

Applications

  • Functional prototypes
  • End-use parts
  • Engine housing
  • Bellow
  • Baffles
  • Jigs and fixtures

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Industries We Serve

3D printing applications are being used by a variety of sectors to improve production and end-product quality. The following are some examples of 3D printing solutions in various industries:

Aerospace

In the Aerospace industry, 3D Printing is used to manufacture functional prototypes and Lightweight parts.

Manufacturing

In the Manufacturing industry, 3D Printing is used for end-use parts manufacturing, tooling, and custom machinery parts production.

Medical

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In Medical Industry, 3D printing technology is used for creating custom prosthetics, manufacturing medical equipment, and advanced dentistry.

Mining

In the mining industry, 3d Printing is used for producing custom mining rigs, preparing 3D topographic maps, and manufacturing cost-effective mining parts.

Automotive

In the automotive industry, 3D Printing is used for producing lightweight custom parts, high-performance car parts, and prototyping of new designs.

Defense

In the defense industry, 3D Printing is used to manufacture lightweight, functional components, damaged parts, and customized defense equipments.

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Small Batch and Mass Production in NYC

Small Batch Production

Not every company can afford to manufacture in large volumes. Small batch production allows you to test a product on a smaller number of customers before adapting it to the next batch. KARV Automation’s 3D printing services for NYC provide small production services on demand. We work collaboratively to meet your production needs and ensure that you can take advantage of 3D printing technology to its maximum potential.

Mass Batch Production

In competitive business environments, a brand’s time to market might be the deciding factor in its success. Mass production with 3D Printing can drastically improve time to market by skipping traditional tooling procedures and reducing lead times on sample prototyping and end-use products.

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KARV Automation’s 3D printing services in NYC provide you with the most efficient and cost-effective mass batch production available.Our team’s specializations include prototyping and producing high-quality metal components for consumer products, automotive, construction engineering, electrical, healthcare equipment, and other industries. With our diverse range of 3D printing technologies, like fused deposition modeling or FDM 3D printing technologies, you can effortlessly produce a variety of products in large numbers.

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How Does 3D Printing Work?

The 3D printing process comprises three major steps — 3D model designing, slicing, and printing the object.

3D Model Designing

A manufacturing organization must first design a model using computer software before using a 3D printer to create an object. The initial phase of the additive manufacturing process is 3D designing, in which object models are often created using a special sort of computer software called computer-aided design (CAD). The object model is saved as a stereolithography (STL) or additive manufacturing file (AMF) format once the model designing part is completed.

Slicing

Once the 3d model is ready, slicing software is used to transform the object model file into 3D printer instructions. To implement the 3D printing task, the software splits the object into multiple layers. Since it “slices” the object to create multiple layers, this process is termed as “slicing.”

3D Printing

Once the 3D model designing and slicing tasks are done, the 3D printers begin to print the 3D objects. The 3D printer follows the instructions and ejects the 3D material by moving the nozzle back and forth. In this step, the 3D Printing is implemented in a layering fashion.

What is 3D Printing?

3D Printing is an additive manufacturing technology that transforms a digital design into a three-dimensional physical object. It’s ‘additive’ in the sense that it doesn’t need a block of material or a mold to make physical objects; instead, it stacks and fuses or unites layers of material. The 3D printing method involves spreading down thin layers of material, such as liquid or powdered plastic, metal, or cement, and then fusing them together. 3D Printing is widely utilized in the engineering field, especially for metal printing, prototyping and designing lightweight geometries.

Importance of 3D Printing Solutions in Industry 4.0

Although 3D printers were first introduced in the 1980s, they have become increasingly important in the fourth industrial revolution. The rise of 3D technologies, or additive manufacturing, has been aided by the use of automated processes and technology in various sectors and industries. Companies are investing in this technology in order to increase product quality and stay ahead of the industry 4.0 wave. Below given are some of the advantages of 3D printing solutions in the industry 4.0 revolution.

  • In today’s Industry 4.0, new software and digital upgrades are released on a regular basis. Due to their flexibility to grow with the latest technology, 3D printing services remain vital in industrial processes, particularly for rapid prototyping.
  • Advanced software utilized in 3D printing services now allows manufacturers to create complicated three-dimensional objects before moving on to mass production.

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  • Earlier 3D printers were not particularly precise, especially when creating intricate designs. However, advancements in 3D printing technology in accordance with industry 4.0 have removed this stumbling block.
  • In traditional manufacturing, a lot of material is wasted, which also increases the carbon footprint in the majority of cases. Environmentally aware producers can employ earth-friendly, biodegradable materials thanks to 3D Printing.

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3D Printing Materials

Every year, the number of 3D printing materials accessible grows substantially in response to industry demands for material science developments. Some of the materials that are widely used in 3D Printing are,

Plastic

Nowadays, Plastic is the most popular raw material utilized in the 3D printing process. It is on e of the most versatile materials for 3D-printed toys and household fittings. Because of its flexibility, endurance, minimal friction, and corrosion resistance, plastic is a well suited for the 3D printing process. FDM printers are used to manufacture plastic goods and objects, which melt and mold thermoplastic filaments into desired shapes in a layer by layer manner. Some of the most commonly used plastic materials are as follows.

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  • Nylon PA2200
  • Glass Filled Nylon PA3200
  • HP Premium Nylon PA12
  • ABS resin plastic
  • Transparent resin plastic
  • MED610
  • Digital ABS plus
  • Multicolor
  • Agilus30
  • RGD 450
  • ABS-M30i
  • ASA
  • PC
  • PC-ISO
  • NYLON 12 CF
  • ULTEM 9085

Metal

Metal is the second most commonly used material in the 3D printing industry, employed through direct metal laser sintering (DMLS). DMLS printers have also gained the attention of jewelry designers, who can now make things more quickly and in bigger quantities, avoiding the lengthy periods of excruciatingly delicate work required by 3D Printing. Some of the most commonly used metal kinds are as follows.

  • Stainless Steel420
  • Aluminium
  • Stainless Steel316L
  • Titanium
  • MS1 Steel
  • NickelAlloy IN625
  • NickelAlloy IN718
  • CobaltChrome
  • Brass
  • Copper
  • Gold 18 K

 

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Benefits of 3D Printing

Cost Effective: 3D printing is the most economical manufacturing method for small production runs and applications. Traditional prototyping techniques like CNC machining and injection molding demand a lot of expensive machines and have significantly higher labor costs because they need skilled operators and technicians to operate them. With 3D printing, numerous items can be created without the need for specialized tooling or even several tools.

Rapid Prototyping: The capacity of 3D printing to generate parts in a couple of hours accelerates the prototype process, and this enables each stage to be completed more quickly. Because a component may be printed in a couple of hours, 3D printing is more affordable and quicker than traditional machining techniques. This allows for much faster completion of each design modification.

Flexibility: A significant benefit of 3D printing is that any printer can produce practically anything as long as it fits inside its build volume. In 3D printing, the design is uploaded into slicer software, any required support is added, and the print is then completed with little to no changes to the actual hardware or tools.

Why KARV for 3D Printing Service in NYC?

  • We are a prominent custom 3D printing company in New York dedicated to providing cutting-edge 3D objects to our customers.
  • Our experts comprehend each unique requirement and deliver seamless local 3D printing services in NYC that are optimal, efficient, and performance-driven in preparation for Industry 4.0 disruption.
  • At KARV Automation, every complex geometry is prepared with a top-notch printing service in our in-house workshop, which is equipped with high-end 3D printers and software.
  • We provide 3D printing services using the highest quality industrial polymers, plastics, and metals. KARV automation offers a wide range of 40+ materials for all your prototyping needs.
  • At KARV Automation, we also offer robust CNC machining in a wide range of 50+ plastic, composite, metal, and foam materials for implementing prototyping and mass manufacturing operations.

Contact us to learn more about our low-cost 3D print services in NYC and how we can help you scale up your manufacturing. KARV Automation provides both on-site and off-site services all over the world. We provide our extensive choice of online 3D printing services to customers all around the world.

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