Manufacturing Services

WORLD WIDE SERVICE | FREE QUOTING | FASTER TURNAROUND | NO MOQ

○ Rapid Prototyping ○ Small Batch Production ○ Mass Manufacturing

PORTFOLIO

img
img
img
img
img
img
Welcome to KARV Automation

3D Printing Services Philadelphia

KARV Automation is a specialized and state-of-the-art 3D printing solution in Philadelphia that provides comprehensive 3D printing, 3D designing, and digital manufacturing services in accordance with Industry 4.0 standards and technical evolutions. Our skilled team at KARV Automation in Philadelphia offers premium, affordable, and performance-driven online 3D printing services. We at KARV Automation are highly aware of your expectations and requirements for 3D engineering in order to provide services that will fully satisfy you.

Latest Articles Updated Daily

We Are Here To Learn More

3D Printing Technologies

Any 3D printing method begins with a 3D digital model, which can be made using a variety of 3D software programs, such as 3D CAD (which is used in industry) or by scanning a solid object with a 3D scanner. The design is then “sliced” into layers, making it into a file that can be read by the 3D printer. The 3D-printed material is subsequently layered in accordance with the method and design. As previously said, there are numerous distinct types of 3D printing technologies, which use various methods to process various materials to produce the finished object. Some of the most widely used 3D printing technologies are listed below.

Fused Deposition Modeling (FDM)


» Read More


A nozzle produces a polymer filament that is ejected onto the table surface after being heated above its melting point. The nozzle is synchronized with the part geometry at that level when this layer solidifies. Once more extruded, the polymer solidifies upon contact with the first layer’s surface to create the second layer. The process is repeated up till the component is finished. In general, FDM demands two different kinds of materials: building material and support material. The appropriate 3D form geometry is created using build material, and overhangs and undercuts require support material. The software that runs the FDM 3D printer automatically creates the support structures.

3D Printing Materials

  • Acrylonitrile butadiene styrene (ABS)
  • ABS-M30i
  • ULTEM 1010
  • ULTEM 9085
  • NYLON 6
  • NYLON 12
  • NYLON 12 CF
  • Polylactic acid (PLA)
  • ASA
  • Polycarbonate (PC)
  • Polycarbonate-ISO (PC-ISO)

Applications

  • Physical replicas of medical models
  • Prosthetics
  • Props & cosplay items
  • Functional prototypes
  • Concept models
  • Tools, jigs, and fixtures
  • Pre-surgical models
  • Customized domestic products

Selective Laser Sintering (SLS)

With this technology, tiny powdered pieces of plastic, metal, ceramic, or glass are fused together to form a mass with the desired three-dimensional shape. By scanning the cross-sections (or layers) produced by the 3D modeling program on the surface of a powder bed, the laser precisely fuses the powdered material. The thickness of the powder bed is reduced by one layer after scanning each cross section. The process is then continued until the sculpture is finished, adding another layer of material on top each time.

3D printing Materials

  • Glass Filled Nylon PA3200
  • Alumide
  • Nylon PA2200
  • Flexible PEBA 2301 Plastics
  • Nylon 12 Powder
  • Nylon 11 Powder
  • Nylon 12 GF
  • Nylon 11 CF Powder

Applications

  • Medical device prototyping
  • Prosthetics and orthotics like limb replacements and braces
  • Surgical models and tools
  • Mockups of existing products
  • End-use parts
  • Custom automotive or motorcycle parts
  • Replacement parts
  • aftermarket parts
  • Spare parts

Stereolithography (SLA)

SLA is the primary method for using light polymerization to create a solid item from a liquid. This method builds the object’s layers one at a time using an ultraviolet laser and a vat of liquid ultraviolet-curable photopolymer resin. A cross section of the component pattern is traced by the laser beam on the surface of the liquid resin for each layer. The design that was traced on the resin solidifies and links to the layer below after being exposed to the ultraviolet laser light. The cross section of the item is then re-coated with fresh material using a blade that is loaded with resin. The subsequent layer pattern is then traced on the new liquid surface, linking the first layer. This creates the entire three-dimensional object.

3D Printing Materials

  • Accura 25
  • ABS resin plastic
  • Clear resin
  • Tough or Durable resin
  • Castable resin
  • Dental resin
  • Transparent resin plastic
  • White Soft resin
  • Temperature resin plastic

Applications

  • Designer Models
  • Concept-based prototypes
  • Dental models
  • Snap-fit assemblies
  • Exhibition or display models
  • Investment casting patterns
  • Molds and casting patterns
  • Rapid tooling, jigs & fixtures
  • Transparent coverings

Multi Jet Fusion (MJF)

Finely detailed things can be produced seamlessly with multijet 3D printing. Using a print head, the 3D object is built layer by layer during the printing process. Items with intricate details and a smooth surface can be produced using multi-jet modeling. The way it operates is comparable to an ordinary inkjet printer. The components of a multijet printer are a material container, a building platform (with an elevator), and a carriage with UV lights and jetting print heads installed on it. Photopolymer resin needs to be heated and placed into the material container before the printing process can start. This allows the material to reach the proper viscosity.

3D Printing Materials

  • PA11
  • PA12GB
  • HP Premium Nylon PA12

Applications

  • Prototype construction
  • End-use production parts
  • Models with thin walls
  • Customized dental molds
  • Model making
  • Precise mold and casting templates
  • Models with a delicate design
  • Functional nylon prototypes
  • Spares with high quality surface finishes
  • Customizable medical prosthetics

PolyJet Printing

With the help of a UV light and several thousand photopolymer droplets fired onto a building platform, the PolyJet 3D printing function produces 3D products or components. Right now, it’s among the quickest and most precise 3D printing processes. In other words, PolyJet printing produces precise and smudge-free parts, prototypes, and tooling. With microscopic layer precision and accuracy down to 0.014 mm, it has the ability to produce thin walls and intricate geometries using the widest range of materials now conceivable with any technology.

3D Printing Materials

  • RGD 450
  • Basic Vero
  • Vero Clear
  • Multicolor
  • Vero White
  • Agilus 30
  • MED 610
  • Digital ABS plus

Applications

  • Concept modeling
  • Prototyping for complex parts
  • Replicas of human organs
  • Rapid prototyping
  • Preclinical testing parts
  • Zero slip or soft surfaces
  • Prosthetic limbs
  • Flexible, rubber-like models

Multi-Jet Modeling (MJM)

A print head with numerous linear nozzles is used in the multi-jet modeling fast prototyping technique to build a plastic model in layers straight from the 3D CAD data. Using a heated print head with a resolution of 300 dpi or greater, the wax-like thermoplastics are sprayed on and polymerized with UV light. With overhangs, a support structure made of slower-melting wax is built and then heated to remove it. The completed sculptures are relatively simple to machine-process, glue, or lacquer. This method also virtually eliminates the need for manual effort during support removal and allows for a damage-free deep clean of even the most delicate features and complicated internal cavities.

3D Printing Materials Used in MJM Technology

  • Transparent Acrylic
  • UV Cured Acrylic Plastics
  • Frosted Details
  • Castable Wax

Applications

  • Design prototypes
  • Filigreed concept-based models
  • High-detail and intricate components
  • Precise mold and casting templates
  • High-end model making
  • Models with a delicate design
  • Models with thin walls

Direct Metal Laser Sintering (DMLS)

DMLS is excellent for creating distinctive shapes and forms with reliable mechanical and material qualities. DMLS is excellent for creating distinctive forms and shapes with consistent mechanical and material qualities. In this phenomenon, a laser is focused on a powder bed to create each layer of a part while being guided by a CAD (computer-aided design) file. The machine applies more powder to the part and repeats the procedure once the first layer has been produced. Printing accurate, high-resolution parts with intricate geometries is perfectly suited for this method. In a digital process that does not require physical molds, DMLS machines employ a laser to heat the particle matter to its melting point. The final pieces are precise, have superb surface quality, and have mechanical qualities that are almost wrought.

3D Printing Materials Used in DMLS Technology

  • NickelAlloy IN625
  • NickelAlloy IN718
  • Stainless Steel 316L
  • Titanium
  • MS1 Steel
  • Cobalt Chrome

Applications

  • Custom Implants
  • Waveguides
  • End-use parts
  • Prototyping of production-grade materials
  • Functional prototypes
  • Die and Mold Inserts

» Close

Online 3D Print Services Philadelphia
3D Printed Mass Production Philadelphia Service

Industries That Employ 3D Printing Services

The technology of 3D printing is being used by numerous sectors to increase production and product quality. The following list includes a few sectors that use 3D printing.

Aerospace Industry

Since 3D printing can produce vital parts for airplanes like internal walls, air ducts, structural metal components, etc., the aerospace sector has benefited immensely from additive or 3D printing manufacturing processes. The primary benefit of 3D printing in the aviation industry is weight reduction, which results in significant savings on fuel consumption, payload, and carbon dioxide emissions.

» Read More


Architecture Industry

In the architectural industry, 3D printing technology is frequently employed to satisfy the specific building design requirements of their clientele. Construction of attractive and realistic architectural models is one of the main uses of 3D printing. Furthermore, the creation of architectural models, which frequently require incredibly minute and detailed details, is possible with the aid of 3D printing technology.

Food and Beverage Industry

In the food and beverage industry, manufacturers can employ 3D printing techniques to make prototypes, mockups, and models related to the food sector in a short span of time. The capacity to produce complex patterns and interlocking parts without the need for assembly is what distinguishes 3D printing from other manufacturing techniques. Furthermore, 3D printing is quick and affordable for creating intricate, little shapes.

Automobile Industry

The automotive industry can use 3D printing to produce prototypes of intricate parts, high-performance vehicle parts, and lightweight custom components. Automakers mostly employ 3D printers to create a variety of robust, long-lasting things like fittings, couplings, cradles, and prototypes.

Medical Industry

In the fields of medicine and dentistry, 3D printing is routinely used to create everything from medical supplies to prostheses and bioprinting. Furthermore, 3D printing can be used to construct or enhance medical equipment designs. Medical device manufacturers now have more creative latitude when designing new products thanks to inexpensive, quick prototyping, which has sped up the introduction of new medical technology.

Manufacturing Industry

Industrial 3D printers are profoundly altering the long-established manufacturing industry, from fixtures and jigs to end-of-arm tooling. For instance, designers and engineers, for instance, have more time to concentrate on goods that bring in money now that businesses can produce specialized, low-volume equipment and fixtures for a fraction of the cost. Due to developments in the 3D printing sector, small, local businesses can gain from using a professional 3D printer to optimize and speed up production while lowering downtime.

» Close

Small Batch and Mass Production

Small Batch Production

To speed up prototypes and enable low-volume production, firms are now looking for 3D printing options. The production method of metal 3D printing has advanced, making additive manufacturing, or 3D printing, for low-volume production more feasible. One of the key benefits of employing 3D printing to perform low-volume production is the flexibility to alter the design process at any time. KARV Automation’s on-demand 3D printing small batch manufacturing capabilities enable the production of industrial goods in precisely the numbers required by the client. We will work with you to fulfill your production needs and make sure you can completely benefit from 3D printing technology.

» Read More


Mass Production

A brand’s time to market may be the determining factor for its success in competitive business contexts. By eliminating conventional tooling techniques and slashing lead – time on sample development and end-use items, mass production using metal 3D printing can significantly accelerate time to market. With the help of KARV Automation’s 3D printing services in Philadelphia, you may produce large batches of goods in the most effective and affordable manner possible. Designing and producing high-quality metal parts for consumer goods, automobiles, construction engineering, electrical, medical equipment, and other sectors are among the specialties of our team. You may easily make a variety of products in great numbers using our wide selection of 3D printing phenomenon, such as fused deposition modeling (FDM) 3D printing methods.

» Close

3D Printing Supplies in Philadelphia
Custom 3D Printed Parts Philadelphia Service

How Does 3D Printing Work?

3D Model Designing: A manufacturing organization must first create a 3D model using any computer software applications before utilizing a 3D printer to create an object. The first step in additive manufacturing, known as 3D designing, is building model versions of products using specialized computer software (CAD). The object model is saved in an additive manufacturing file (AMF) or stereolithography (STL) format after the model designing step is finished. Manufacturing businesses will review the model file for faults during the modeling step. Most CAD programs have the ability to identify mistakes that, if not corrected, could cause issues with the printed product.

» Read More


Slicing: Slicing is the phenomenon of splitting a 3D model into hundreds or thousands of layers using software. After creating the 3D model, slicing software is employed to transform the object model file into directions for a printer to 3D print the required end-product. The object is divided into numerous layers by the software before being 3D printed. Since the object is divided into numerous layers during this process, it is known as “slicing.” 3D Printing: After creating the slice file, you can upload it to the printers and configure it to start printing. The 3D printer will utilize the relevant file’s instructions to specify exactly where and how the materials should be positioned. The extruders and printing substrate need to be adjusted to improve printing accuracy. Through the transparent panel of the printer, you can observe the printing process as it happens, or you may monitor it remotely using our APP in real-time.
Finishing: 3D printing is currently in its fourth and last stage of completion. The act of “finishing,” as the term implies, is giving a printed object its final touches. In order to produce a 3D-printed product with a smoother surface finish and to remove any surface flaws, solvents will be utilized. Alternatively, during this last and fourth phase, supports that were utilized to hold the product during the printing phenomenon will be removed or detached.

» Close

Importance of 3D Printing in Industry 4.0

Industry 4.0 proposes the cutting-edge concept of “smart manufacturing,” wherein cyber-physical systems digitally track and make decisions about the physical operations of a facility. Every industrial revolution in history has been characterized by the adoption of new technologies that alter traditional production processes in order to increase productivity and accelerate production. Leading corporations and consultants from across the world are investing a lot in their knowledge and capabilities of 3D printing so they can counsel and accompany their clients in the wave of Industry 4.0. The reasons why the industry has begun to favor 3D printing, which wasn’t the case a decade ago, can be summed up as follows:

» Read More


  • The use of 3D printing has numerous technological advantages, including the reduction of waste and the consumption of less energy. Additionally, the development of new 3D printable materials with enhanced features aids in minimizing material wastage throughout the process. If employed widely, 3D printing would assist businesses in implementing the idea of Industry 4.0.
  • 3D printing is one of the major new manufacturing technologies of Industry 4.0. The manufacturing industry is expanding toward intelligent production thanks to the use of additive manufacturing in conjunction with other technologies.
  • Almost any material, including plastics, metals, composites, and even food, may be printed with modern 3D printers. This has proven to be a more significant game changer in favor of 3D printing than we had anticipated. Additionally, it is cost-effective because the user can generate any number they choose without worrying about material shortages or surpluses.

» Close

Local 3D Printing Services in Philadelphia
3D Printing Philadelphia Service

3D Printing Quote in Philadelphia

With the help of our exceptional 3D printing service in Philadelphia, you can turn your conception into a tangible reality with the highest level of satisfaction. With a one-day minimum delivery time, you can get a free quote for 3D printing. You can quickly receive a quote and lead time by uploading your 3D CAD file. We’ll start 3D printing your concept into existence as soon as the quote is approved.

Why Choose KARV for 3D Printing Services in Philadelphia?

One-stop Solution: We help our clients at every phase of their development so that they can succeed and fulfill Industry 4.0 standards. Industry 4.0 standards are followed throughout the entire process, from development to quick prototyping, manufacture, post-production, sales, and marketing.

Customized Services: KARV Automation is a high-end custom 3D printing business in Philadelphia dedicated to offering our clients on-demand 3D printed components and products.

Extensive Material Support: In order to satisfy all of your demands and expectations, KARV Automation, a top provider of printing services in Michigan, offers a broad assortment of materials with industrial quality. With a selection of more than 40 materials comprising ceramics, metals, and plastics, we cover all the essentials. In addition to all of that, we can also set up special materials without requiring a minimum order quantity.

Worldwide Delivery: Customers from all over the world can use KARV’s digital manufacturing services, which include 3D printing options. We offer both on-site and off-site services worldwide to help your business develop. Everything, including manufacturing and CAD outsourcing services, is offered under one roof.

Guaranteed Quality: KARV Automation is committed to providing you with all of the high-quality 3D printing and other digital product manufacturing services you demand. To guarantee that every single service we offer is of the highest caliber, KARV Automation works with a committed team of quality control specialists.

    Feel Free To Contact!

    ×
    img

      Get In Touch

      Contact Info

      Email address

      info@karvautomation.com

      Quick Enquiry