The concept of 3D printing has been around for decades. However, the recent breakthroughs in additive manufacturing have made large-capacity metal printers more accessible to companies who need them for their business. Moreover, due to the relatively low cost and diversified application, this technology proves its great potential in transforming the aerospace and aviation industry. That makes use of such machines for creating different kinds of aircraft components.
On this note, let’s explore how this custom 3d printing advancement helps aerospace and aviation businesses scale faster.
Reduced parts weight
Using 3d printing solutions, aircraft manufacturers can now create lighter parts for their planes. They can do so by printing complex components using alloy steel, aluminium or titanium. What’s more, they can also print other various lightweight parts suitable for planes, including casings and propeller blades. These reduce the plane weight, which reduces fuel consumption costs during flight.
The image is used for illustration purposes. Karv Automation is not the owner or creator of the image.
The aerospace industry depends on many sub-industries to produce different components. These parts are needed for an aircraft before it could be deemed complete or ready to fly. 3D print on demand services are now being used in most sub-industries to reduce the time it takes for engineers to produce parts. With the technology, they can develop different components simultaneously, which would take time using traditional manufacturing methods.
Enhanced component performance
The components printed using 3d Print service or in-house printers are made from high-quality materials to ensure higher performance. Today, 3d printed aircraft parts are being tested for their durability and resistance against harsh external conditions. These include extreme temperatures, pressure and humidity.
Such testing ensures that when the parts are integrated with the actual planes, they will perform well throughout their lifetime while maintaining safety standards adhered to by aviation authorities. In addition, when companies need to test a new design, they can leverage 3d rapid prototyping services.
Higher design flexibility
The design of the components manufactured by aircraft businesses is no longer restricted to standard shapes and structures. It is largely due to additive manufacturing, enabling engineers and designers to re-create any complex geometry per their specifications.
These complex but lightweight aircraft parts can now meet various design requirements that would have been impossible using traditional methods. Aviation companies can take advantage of online 3d printing services to drive higher flexibility without compromising safety.
Due to the large size of aeroplanes, it can be pretty tricky to identify damaged areas when they are in flight. With 3d printing solutions, manufacturers can now escape this challenge by designing complex yet lightweight replacement parts. These components are easy to create and print overnight just before the plane lands. The same approach makes repairs faster since the repair crew will not have difficulty finding the replacement components. This advantage of 3d printing designs and manufacturing makes the additive process a boon for aviation.
Custom spare parts manufacturing
Aircraft manufacturers can test and create custom spare parts for their aeroplanes using a professional 3d prototyping service. The same applies to replacement parts that can be printed overnight just before the plane lands to ensure uninterrupted flight operations. It is possible because 3d printers have been used to create different components that would have otherwise been impossible using traditional manufacturing methods.
3d printing cost is comparatively lower than several traditional manufacturing methods. That makes the process ideal for aircraft manufacturers looking to cut costs. Also, printing complex components is faster and more efficient than conventional methods, often taking too long to complete. When it comes to aerospace 3d printing solutions, both time and cost efficiency play a significant role in delivering competitive products.
With today’s ever-changing market situation, the aerospace industry is constantly evolving. With 3d printing technology, businesses can keep up with demands by producing high-quality products that meet customer requirements within a limited time frame. As a result, we will see more companies order 3d prints and shift from conventional manufacturing in the future.