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Digital Fabrication

KARV's Outsourcing Fabrication Service in India

KARV Automation, a leading fabrication service in India, takes your manufacturing needs to the next level with cost-effective solutions and top-notch customization. Our team of expert engineers delivers on-demand manufacturing tailored to your exact requirements, whether you're a commercial or industrial client. Need a low-volume prototype brought to life quickly? Or looking for high-volume production with industrial precision? We handle it all, seamlessly scaling from small beginnings to bulk fabrication.

At KARV Automation, we leverage cutting-edge fabrication methods to guarantee the highest quality products. With over 40 industrial-grade materials at our disposal, we ensure your unique fabrication needs are met with excellence. But here's the best part: you can leverage the power of Indian manufacturing expertise! Our fabrication services in India offers a cost-effective solution without compromising on quality or precision. Partner with KARV Automation and experience the best of both worlds - cutting-edge technology, superior quality, and India's competitive edge.

Our Robust Fabrication Capabilities

Dimensional Accuracy

Expect nothing less than superior dimensional accuracy at KARV Automation. We prioritize precision in every aspect of the fabrication process, ensuring that your end product meets the highest standards, irrespective of the material used.

Available Materials

Our skilled engineers are well-versed in working with a diverse range of materials, showcasing our versatility in fabrication. From plastic to mild steel, stainless steel, structural steel, to aluminum fabrication, we have the expertise to handle various materials to meet your specific requirements.

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Variety of Finishes

Choose from a comprehensive range of fabrication finishes tailored to multiple metals. At KARV, we offer an array of finishes, including anodizing tar finish, galvanizing, sandblasting, powder coating, and more. Our commitment to providing options ensures that your end product not only meets your functional needs but also aligns with your aesthetic preferences.

Versatility

Custom metal fabrication is the cornerstone of our versatile capabilities. We excel in creating parts with intricate shapes, sizes, orientations, and configurations that may seem challenging or impossible elsewhere. This versatility empowers us to tackle a wide array of projects, offering solutions tailored to your specific needs.

Durability and Strength

Emphasizing the durability and strength of sheet metal, we go beyond stock parts to provide components specifically designed for your project. Custom-made parts, crafted from materials ensuring resilience in any environment, consistently outlast standard alternatives, contributing to the longevity and reliability of your products.

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Sheet Metal Fabrication
Steel Fabrication

What is Fabrication?

The fabrication process is a comprehensive method of manipulating metal to create customized end products through cutting, joining, and construction techniques. Unlike using pre-made components, metal fabrication involves starting from scratch, providing complete flexibility to shape metals into new creations of varying shapes and sizes.

The fabrication journey doesn't end with the initial shaping of the metal; it extends to a finishing process. Even though a well-executed fabrication job may give the impression that the object is complete, the finishing process is crucial. It serves to refine the product, making it smoother and more aesthetically pleasing. This final touch not only enhances the visual appeal but also contributes to the overall quality of the end product, ensuring a superior result that meets both functional and aesthetic standards. In essence, metal fabrication is a dynamic and versatile process that begins with raw materials and transforms them into finished products through a combination of skilled techniques and attention to detail.

Types of Fabrication Process

Cutting

Cutting is a fundamental fabrication process that involves splitting or cutting a metal workpiece into smaller pieces. Nowadays, we use advanced ways like cutting with plasma beams, lasers, streams of water under high pressure and machines that are controlled by computers to do this job instead of old-fashioned techniques. Cutting may serve as the initial stage in a more extensive steel or aluminium fabrication process or stand alone as the sole required step.

Forming

Forming is the process of bending or distorting metal to create parts and components without adding or removing material. Using force, a flat sheet of metal is transformed into a three-dimensional object. Machines, regulated by punches and dies, control the direction and amount of force applied. Machine-controlled shaping is easily repeatable, making it applicable in various fields, including aerospace, automotive, building, and architecture.

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Machining

Machining is the process where we take away substance from a full piece to make it into the shape we want. Common machining tools include lathes, mills, and drills. This process is predominantly used to create solid objects like bolts, screws, and nuts.

Punching

Punching is the creation of holes in metal or components using a drill and die. Specialized tooling, such as punch and die sets, and machinery, like punch presses, are employed in medium to high production runs to cut out parts from flat workpieces. CNC punching equipment is widely used in both light and heavy metalworking applications.

Welding

Welding is the process of joining more than one piece of metal together by employing pressure and heat.This technique is common in big construction projects where you need to attach different sizes and shapes of metal parts together. Welding processes include flux-cored arc, stick and arc, TIG, and MIG, depending on the project's requirements.

Stamping

Stamping shapes flat metal sheets into various forms without cutting the material. A die is used to lift the material, imprinting text, monetary values, or faces on metal sheets. Stamping is distinct from punching, providing a versatile method for forming intricate designs.

Folding

Folding involves bending a metal surface to a specific angle, providing a blunt surface for the metal. This specialized and intricate process is conducted in locations equipped with cutting-edge technology due to its complexity.

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Digital Fabrication Process
Punching Stamping Folding Surface Finishing in Fabrication

Rich Set of Materials We Use for Fabrication

In metal fabrication, material selection is critical to project success. To meet a wide range of requirements, we provide a broad selection of readily available raw materials derived from various metal sources.

Aluminum

Renowned for its excellent thermal and electrical conductivity, aluminium is a lightweight, strong, and versatile material. Ideal for low-temperature applications like refrigeration and aviation, it excels below zero degrees Fahrenheit while showing diminished performance above 400 degrees Fahrenheit.

Iron

As the most prevalent element on Earth in terms of mass, iron is both abundant and essential, forming the basis for the creation of steel—a key component in various fabrication processes.

Steel

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A ubiquitous alloy of iron and carbon, steel is crafted from a blend of iron ore, coal, limestone, and other elements. Widely used in metal fabrication processes, steel offers a virtually limitless range of applications, from machinery and weapons to construction materials.

Stainless Steel

Stainless steel comes from mixing carbon steel with aluminium, chromium and more parts. It resists rust very well. The metal shines like a polished silver mirror which stands out. This is why car making, mining and space flight fields use stainless steel fabrication a lot because it does not lose shine, breaks hard and has a shiny finish.

Copper

Recognized as the perfect conductor of electricity, copper is strong, ductile, malleable, and corrosion-resistant. Widely used in marine and industrial environments, copper is valued for its versatility and reliability in various atmospheres.

Brass

A blend of copper and zinc results in brass, a versatile alloy commonly used in nuts, bolts, pipe fittings, doorknobs, furnishings trim, clock parts, and musical instruments due to its exceptional acoustic qualities.

Plastics

Plastic materials offer a diverse range of uses and advantages in industrial fabrication. Inexpensive to produce, lightweight, flexible, and water-resistant, plastics find applications in goods manufacturing and interior-making industries, contributing to the versatility and efficiency of the fabrication process.

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Industries That Widely Use the Fabrication Process

Manufacturing

Our fabrication services in India play a vital role in the manufacturing industry, providing steel goods essential for equipment and product storage across various sectors. Examples of frequently produced products include:

  • Metal ladders
  • Platforms
  • Industrial staircases
  • Metal cabinets
  • Conveyor systems
  • Storage racks

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  • Machine frames
  • Industrial shelving units
  • Steel handrails
  • Mezzanines

Automobile

Catering to the automotive sector, we recognize the significance of metal as the primary raw material for all automotive components. Our fabrication services contribute to the creation of crucial parts for vehicles and bikes, such as:

  • Parts for Sunroofs
  • Transmission Components
  • Chassis Parts
  • Exhaust systems
  • Suspension components
  • Engine mounts
  • Brackets and fasteners
  • Fuel tanks
  • Vehicle Interior Components
  • Air-Conditioning Systems

Mining

In close association with the mining sector, our steel fabrication services provide essential infrastructure utilizing structural steel. Custom sheet metal fabrication allows for the design of precise and specialized mining equipment, including:

  • Beams and rods
  • Hoppers and chutes
  • Conveyor structures
  • Mining drill components
  • Ore handling equipment
  • Safety barriers
  • Pipes and fittings

Aerospace

Acknowledging the intricate demands of aerospace engineering, our metal fabrication process is integral to the creation of a wide range of aircraft. Metal components are manufactured and integrated at every stage of production, including:

  • Wing structures
  • Landing gear components
  • Engine mounts
  • Fuselage panels
  • Avionics enclosures
  • Airframe sections
  • Outer aircraft covering
  • Interiors

Architecture

Engineers and architects favor steel and steel-fabricated products for constructing buildings, bridges, warehouses, and megastructures. Our fabrication services in India contribute to the creation of key elements, such as:

  • Steel beams
  • Girders
  • Ladders
  • Handrails
  • Platforms
  • Architectural frameworks
  • Ornamental features
  • Canopies and awnings
  • Structural supports
  • Customized building facades

Medical Equipment

In the field of medical equipment manufacturing, our fabrication services contribute to the production of critical components, such as:

  • Medical carts and cabinets
  • Equipment frames and supports
  • Diagnostic machine enclosures
  • Laboratory workstations
  • Customized healthcare furniture

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Fabrication Capabilities

Why Choose KARV for Outsourcing Fabrication Services in India

High-end Service Provider

KARV Automation is a distinguished high-end service provider in the realm of fabrication. We are committed to consistently delivering products and customized services that not only meet clients' needs but also comply with legal regulations. Our expertise lies in being a 3D engineering and advanced digital manufacturing service provider, ensuring precision and excellence in every project.

Industry Pioneer

As a leading fabrication service in India, KARV Automation stands out for offering high-end and reliable end-products for various applications. Our qualified team of professionals ensures the production of remarkably precise components and parts tailored to your requirements. Benefit from our industry leadership and remarkably fast reaction time, enhancing your supply chain management.

Production at Any Scale

At KARV Automation, we understand the diverse needs of manufacturers. Whether it's high or low-volume manufacturing, we facilitate production at any scale, from 1 to 10,000 pieces. Our commitment is to provide cost-effective fabrication in India without compromising on quality, ensuring affordability for every scale of production.

Extensive Material Support

We pride ourselves on providing comprehensive material support with a range of 45+ different materials. KARV Automation tailors its 3D engineering services to the unique needs and specifications of clients, offering a versatile and customized approach to fabrication.

High-Quality Assurance

Quality assurance is paramount at KARV Automation. We put great effort into ensuring the highest quality products with precise tolerances. Our commitment to quality is aimed at achieving the highest degree of client satisfaction, making us a reliable choice for outsourcing fabrication services in India.

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